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Acoustic Emission Systems

Overview
Overview
Overview
Overview
Failure Prevention by Acoustic Emission Detection

Early detection of wear and impending failure via Acoustic Emission enables:
  • Cost savings due to timely, planned maintenance and parts/components replacement, as necessary
  • Increased productivity due to fewer emergency stoppages (if any)
  • Less wastage of materials and supplies from unplanned stoppages
AE sensors are highly sensitive listening devices that form the vital link between the structure or material under test and the analysis instrumentation. Acoustic emissions are stress waves produced by sudden structure changes in stressed materials.

Materials Deformation: The classic sources are defect-related deformation processes, including plastic deformation and crack growth. AE sensors 'listen' for the sound of failure occurring in materials and structures. Pressure vessels, storage tanks, offshore rigs, heat exchangers, piping, reactors, lift devices and nuclear power plants are just some of the structures that can be monitored. Crack growth due to fatigue, stress corrosion, hydrogen embrittlement and creep can be detected and located using this technology.

Leaks, Flow Contaminants, NDT: AE technology is also highly effective in detecting and locating high pressure leaks, monitoring product flow in pipes to detect the presence of contaminants such as sand in crude oil and warning of blocked filters. In addition it is increasingly being used as an effective method of non-destructive testing (NDT) for the integrity of composite materials and structure. Matrix cracking, delamination and fiber breakage are all mechanisms that can produce AE signals when stress is applied.

Insect Infestations: More obscure applications include the detection and monitoring of insect infestations, including woodworm and termites in buildings, and vine weevils in plant nurseries.

AVT have been producing high quality Acoustic Emission Sensors (AE Sensors) and Instrumentation for over 20 years. Acoustic Emission Technology is rapidly finding increased applications across a broad spectrum of industries and our sensors meet the most stringent demands, including use in hazardous areas where ATEX certification is mandatory.

 Model  Description  Frequency
NS2000  Standard industrial sensor 70, 190, 450 or 650 kHz 
NA2000  Pre-amplifier to suit NS2000/S200 sensors
DS2150
Down-hole sensor (150C)  450 kHz 
DA2150 Pre-amplifier to suit DS2150 Down-hole sensors   
NS2104 High reliability sensor   450 kHz
S200 Miniature sensor with integral cable   190 kHz
SA2000 Standard sensor with integral pre-amplifier  190, 450 kHz 
IS2000* ATEX certified sensor EEx ia IIC T6  70, 190, 450, 650 kHz 
IS2200* ATEX certified sensor EEx ia IIC T4  70, 190, 450, 650 kHz 
IS2201* ATEX certified sensor EEx ia IIC T3  70, 190, 450, 650 kHz 
IA2100* ATEX certified pre-amplifier   
IF410* ATEX certified Interface unit   
LD610* Line Driver   
* The IS series transducers are designed to be used as part of a complete measurement chain incorporating the sensor, IA2100 pre-amplifier, IF 410 interface unit an LD610 line driver. Click here for further information. 

Applications and Technical Information
The National Physical Laboratory have carried out an investigation into the calibration and traceability of acoustic emission sensors.

For further information call +44(0)161 486 3737 or email us via the contacts page